X

This is how a vinyl record is made

Vinyl records are making a big scratch again. CNET photographer and resident music aficionado Josh Miller walks you through the steps it takes to make one.

joshmiller.jpg
joshmiller.jpg
Josh Miller
hunky-dory-2449-001.jpg
1 of 23 Josh Miller/CNET

Ever wonder how a vinyl record gets made? We went to United Record Pressing in Nashville, Tennessee (with a quick stop in Oakland, California), to see the process in action.

make-a-record-3602-018.jpg
2 of 23 Josh Miller/CNET

Even though vinyl is a physical medium, the sound often starts as a digital or analog recording captured to a hard drive.

Here, Tim Bluhm of The Mother Hips records a song from his upcoming solo album at Coyote Hearing Studio in Oakland, California.

andrew-mendelson-georgetown-1348-001.jpg
3 of 23 Josh Miller/CNET

After the recording is done, the songs go to a mastering studio to create a master recording. Here, Andrew Mendelson, chief mastering engineer of Georgetown Masters in Nashville evaluates the mix. The music is optimized to sound its best on vinyl.

make-a-record-1626-011.jpg
4 of 23 Josh Miller/CNET

Next, grooves are cut into what's called a master lacquer disc. These grooves represent the sound of the recorded music. When a record player needle runs over these grooves, the needle moves up and down creating an electric current which when amplified and sent through a speaker, produces the music you're accustomed to hearing.

make-a-record-1994-016.jpg
5 of 23 Josh Miller/CNET

Cutting the lacquer is a hands-on process. Here, technicians monitor a record lathe (the machine that does the cutting) while it cuts a master lacquer.

Once the grooves are cut into the disc, it becomes the master version from which most copies of the record will be made.

make-a-record-1442-005.jpg
6 of 23 Josh Miller/CNET

After the master lacquer is cut, an engraver must inscribe a code onto it. It's kind of like a serial number used to keep track of the master.

united-record-press-4396-001.jpg
7 of 23 Josh Miller/CNET

So how exactly are copies made? The master lacquer is first sprayed with silver and then dipped into a nickel bath.

united-record-pressing-4407-029.jpg
8 of 23 Josh Miller/CNET

The nickel adheres to the disc in a process known as electroplating.

united-record-pressing-4427-031.jpg
9 of 23 Josh Miller/CNET

Electroplating creates what's known as a metal master.


united-record-press-032-032.jpg
10 of 23 Josh Miller/CNET

The metal master is pulled apart, showing how each side is a mirror image of the other. One side has grooves, while the other has ridges. The side with the ridges is what's known as a metal stamper.

united-record-press-037-037.jpg
11 of 23 Josh Miller/CNET

The stamper's bodies need to be refined a bit to fit into the record-pressing machine.

united-record-press-035-035.jpg
12 of 23 Josh Miller/CNET

The stamper is then inspected further with microscopic precision.

united-record-press-pellets-4339-001.jpg
13 of 23 Josh Miller/CNET

But wait! Before we get to the actual record pressing, we need materials. These black vinyl pellets will be superheated and formed into a hockey puck-shaped gooey "biscuit."

Depending on what color the artist wants the finished record to be, different color vinyl pellets can be used.

united-record-pressing-4325-024.jpg
14 of 23 Josh Miller/CNET

The stamper is mounted into the press and a fresh biscuit is placed on top.

united-record-pressing-4210-019.jpg
15 of 23 Josh Miller/CNET

The super-hot vinyl (white in this case) is flattened while the stamper's ridges press into it, creating the grooves of the record.

united-record-pressing-4290-001.jpg
16 of 23 Josh Miller/CNET

A stack of freshly pressed white vinyl records. Some people believe color vinyl records are noisier than black vinyl records due to the lack of polycarbonate material.

united-record-pressing-005-001.jpg
17 of 23 Josh Miller/CNET

Before pressing multiple hundreds or even thousands of records, you want to make sure the record is perfect from both a physical and audio perspective. This first pressing is actually only a test pressing. The pressing company and artist listen to the record looking for problems that may have cropped up during the press.

united-record-pressing-4310-023.jpg
18 of 23 Josh Miller/CNET

When the record gets the all-clear, mass production can begin. Inspectors visually evaluate every record for physical flaws that could ruin the sound quality. If all looks well, the finished records will rest between cooling plates before being packaged.

united-record-pressing-4573-047.jpg
19 of 23 Josh Miller/CNET

The records are then placed into their outer sleeves, shrink-wrapped, stickered and finally boxed.

united-record-pressing-053-001.jpg
20 of 23 Josh Miller/CNET

From here, they'll ship to stores around the world.

make-a-record-1528-009.jpg
21 of 23 Josh Miller/CNET

Every year in mid-April, record collectors gather to celebrate independent record store culture on Record Store Day.

make-a-record-1509-008.jpg
22 of 23 Josh Miller/CNET

Some records are pressed specifically for Record Store Day and are only made available to stores participating in the event.

Most people have no idea about what it takes for a record to get to this point, but you're no longer one of them, are you?

watch-out-vinyl-1030-001.jpg
23 of 23 Josh Miller/CNET

Vinyl records are more than just a music medium. They're beautiful to look at and hold. The large-format packaging is also a great palette for artists, designers and/or photographers to create art for the band and project. Here's a limited-edition watermelon vinyl record held up to the light.

More Galleries

Yamaha motorcycle and instrument designers trade jobs (pictures)
yamaha01.jpg

Yamaha motorcycle and instrument designers trade jobs (pictures)

16 Photos
CNET's 'Day of the Dead Devices' altar (pictures)
dia-de-los-muertos-3318-001.jpg

CNET's 'Day of the Dead Devices' altar (pictures)

9 Photos
2007 Los Angeles Auto Show: concept cars
conceptss01_440.jpg

2007 Los Angeles Auto Show: concept cars

14 Photos
Best sound bars under $300
polk-magnifi-mini-15.jpg

Best sound bars under $300

18 Photos
2018 Ford F-150 Power Stroke reports for diesel duty
2018 Ford F-150 diesel

2018 Ford F-150 Power Stroke reports for diesel duty

22 Photos
Music-friendly cell phone accessories

Music-friendly cell phone accessories

11 Photos
Cosplay at Comic-Con 2016: From Stormtroopers to Sansa Stark
dsc0515.jpg

Cosplay at Comic-Con 2016: From Stormtroopers to Sansa Stark

34 Photos