3D Printer Build Week: Day One (photos)
We're building our very own 3D printer, to teach ourselves and hopefully teach, or at least entertain, you. Here are the results of Day One.
Mosaic 3D printer birch plywood frame pieces
Step one: assembling the frame.
Carefully labeled
Each piece has a corresponding letter burned into it, making it easy to follow the instructions.
Steady...
The pieces fit together easily enough. We never had to force anything, and escaped with no broken pins, at least on this step.
Drama amid the television boxes
Our lab storage room actually hasn't been this organized in over five years.
Piece by piece
Coming together.
Step one complete
The end result, sans hardware.
57 screws
The next part called for sliding tiny nuts into the slots on each piece, and then screwing them into place with tiny bolts, 57 times.
Hardware detail
Close-up of the nut-and-bolt layout. This step was a little tedious and challenging. It's also where any casual consumer might first find frustration. Some of those nuts were hard to put in place.
Sturdy, but also fragile
The wooden assembly feels strong enough once it's all together, but you do need to be careful. This cracked pin is our one major casualty so far.
Custom fit
Some of the slots for the nuts were such a tight fit that we had to scrap out a bit more clearance. This is the one time during the day where we had to alter the provided pieces.
Y-axis assembly
Next step, putting together the Y-axis assembly. The wooden piece here came preassembled. This is the piece that holds the plate onto which we will eventually (hopefully) print our 3D objects.
Linear rail assembly installed
We'll mount a motor and belt system on this rail, which will drive the build platform back and forth inside the main housing.
Y-axis complete
The Y-axis is assembled, and eventually we'll attach the build platform to that metal plate.
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