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January 14, 2008 11:32 AM PST

Got a new laptop? Get out your screwdriver

There's a lesson to be learned from my recent attempt at replacing the hard disk on an old laptop computer.

The computer in question had originally shipped in 2001 with Windows ME, but was now running Windows XP. I suspect the RAM had also been upgraded over time, it now had 512MB. Obviously the owner wanted the machine to last as long as possible. They weren't even deterred by the fact that the lettering had worn off some of the keys on the keyboard.

In line with this, I suggested that the hard disk be replaced, not because there was a problem with the original 10GB disk, but just to prolong the overall life span of the computer. Shortly thereafter I was given the laptop and a new $70 2.5 inch hard drive.

Hard disks keep track of diagnostic information about themselves using an internal system called Self-Monitoring, Analysis, and Reporting Technology, or SMART for short.

Windows does not display this SMART data, but assorted diagnostic programs can. The first thing I did, just out of curiosity, was display the SMART data for the existing hard disk. Although the computer owner had no complaints, the SMART data showed multiple problems. I'm no expert at interpreting SMART data, but with multiple numbers rated as failures by the diagnostic program, replacing the disk was all the more important--I feared the old disk might fail outright.

(Credit: Dell)

The printed user guide for this old Dell Inspiron has instructions for replacing the hard disk that boil down to unscrew one screw, pull it out, replace the disk, put it back and tighten the screw.

The instructions fail to mention that the hard disk is attached to an aluminum enclosure with 4 screws. Four very tiny Phillips head screws. And one refused to budge. Forcing the screw where it didn't want to go simply converted the X on the head of the screw to a circle. Now the hard disk was bolted to the aluminum enclosure, and there it will stay.

Thanks to a single screw the owner of this laptop computer now has to buy a new machine.

This wasn't the first time I've been screwed by a tiny screw. Last year another hard drive replacement was thwarted on an old Toshiba laptop.

(Credit: Lenovo)

Upgrading the RAM on a laptop is usually a very simple procedure. But, I once worked on a ThinkPad that had two screws on the RAM slot cover. One screw refused to budge and I was forced to bend the cover just enough to slide in the new DIMM.

For a new laptop computer, the conclusion is obvious--get out your screwdrivers and make sure that you can remove all the covers on the bottom of the machine and that none of the screws attached to the hard disk is stuck. I say this for a new laptop because you haven't yet started to depend on the computer in a serious way and it can, hopefully, be returned. To me at least, a stuck screw qualifies as a manufacturing defect, especially if it prevents upgrading the RAM or the hard disk.

For an existing laptop computer, the choice is not so clear-cut, especially regarding the hard disk. Hard drives are fragile and attempting to remove them or testing the screws entails some degree of risk. At the least, I suggest having a disk image backup of the entire machine before doing anything physical involving the hard drive.

Defensive Computing is built on Murphy's law, if something can go wrong, it will.

See a summary of all my Defensive Computing postings.

Michael Horowitz is an independent computer consultant and the author of several classes on Defensive Computing. He is a member of the CNET Blog Network, and is not an employee of CNET. Disclosure.
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Add a Comment (Log in or register) 17 comments
by mfeek January 14, 2008 12:31 PM PST
Uhh - wow. Brilliant article! Who knew that tiny flimsy screws have the potential to strip and jam after being exposed to varying degrees of heat for 7 years?!

Sorry for the sarcasm - it's a good tip. I will definitely check my hard drive screws (if easily accessible) from now on _before_ the warranty is up. Could even be a part of a "new laptop post-buy checklist"
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by hellsyes January 14, 2008 12:36 PM PST
You can either cut a deeper slot in the head with a dremel or try drilling it out. You dont really need to try and re-tap it. One missing screw out of 4 probably won't harm anything.
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by ejevo January 14, 2008 12:37 PM PST
Why not just drill out the remaining screw or screw head, then put the new HD in with the 3 remaining screws?
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by aftrshock January 14, 2008 12:38 PM PST
Hehe.

You could also have hit eBay and purchased a new Hard Drive Caddy, which would then have made it so you could simply replace the drive... never needed to buy a new laptop, just replace the drive caddy, would cost $10-$20. Hell, worse case scenario, buy a parts laptop for cheap and do the same thing. heh.
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by plcousins January 14, 2008 12:45 PM PST
Is this for real?

1) drive sleds are available on ebay for almost any laptop still worth keeping, especially dell, ibm or toshiba

2) screws can be drilled out, which easily rescues a sled from an old drive

3) an ice pack on a stuck screw shrinks it as it cools
Reply to this comment
by Blatchara January 14, 2008 12:46 PM PST
Try finding a screw extractor. They make them pretty small. For a overkill kit, see http://www.northerntool.com/webapp/wcs/stores/servlet/product_6970_390507_390507
I'm sure you can get an individual one for a lot less, but I didn't look very long. Even this kit is a lot less than a new laptop. This is only slightly more complicated than ejevo's approach, and I'll bet that would work fine as well.
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by JA2112 January 14, 2008 12:54 PM PST
I guess if you have zero mechanical/technical ability, this article is useful, but then again, most people who fit that criteria will take their computer to a professional for repair. Throw away a laptop because you strip a screw on the HD caddy? There are a dozen creative ways to get around that problem, none of which were mentioned in this article.

Suggesting for people to check every screw on their PC, and thusly return it as "defective" if there is a stubborn screw, only contributes to paranoia and misinformation. Just leave the thing alone until it breaks and let a professional fix it correctly.
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by jamgar January 14, 2008 1:06 PM PST
I have a dell xps 1210 and I wanted to upgrade the ram, i figured it can't be that hard. I found out that on the bottom of the laptop is a slot for ONLY 1 of the 2 sticks. After a few calls and some internet searching I found out that I had to take off the keyboard to install the second sdram. How stupid is this, I told Dell where to go after that. At least on the 1330 they both go into the opening on the bottom.
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by KevinK January 14, 2008 1:22 PM PST
Ever heard of drilling out said stripped screw? This smacks of total lack of imagination, not to mention probably the wrong screw driver to start with. Sheesh..
Reply to this comment
by AdamG511 January 14, 2008 1:23 PM PST
I've got an idea for a topic in 'defensive computing'...
When an "independent computer consultant" tells you he can't fix your computer because of a small screw, get a second opinion. If you do decide to buy a new computer, don't buy whatever he's trying to talk you into.
Reply to this comment
by polaris20 January 14, 2008 1:39 PM PST
Holy crap, are you serious?! Throw away a laptop because you stripped a screw? As others already said; buy a new hd caddy. I did the same to a 5 year old but still useful Gateway, and all I did was buy the caddy, slap the new HD in there, and bingo! 3 times the space on a great reliable laptop.

Last time I looked, that's cheaper than the $500 or so for a new laptop.
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by Dalkorian January 14, 2008 4:10 PM PST
Whew! Before reading the comments here, I was beginning to think I was nuts. There is no way in hades that I would let a simple stripped screw thwart me! Some neat ideas in the other comments about dealing with this issue, but the bottom line is:

- Make sure you have the right tool for the job! Do NOT try to work a #1 phillips head screw loose with a #2 phillips screwdriver!

- Pay attention to what you're doing! I don't think I've ever stripped out a screw head without knowing it was going to happen. If it's not going to budge, screwing up the head won't help.

- THINK! I love the idea of using ice to cool the screw, thereby shrinking it a bit to loosen it up. I typically think the other way though, try to warm the area around the screw to get it to expand a little (I hate putting water anywhere near computer equipment, but that's just me:)). Same basic principle though, use physics to your advantage.

- Worst case scenario, they invented tiny drill bits for a reason. Small screws are easy to find in older chassis or that "loose screw drawer", but many times aren't really necessary. As long as it's held down and not flopping around loose, it's probably fine.
Reply to this comment
by mhinnewyork January 14, 2008 4:49 PM PST
I appreciate the suggestions of earlier commenters, but have to ask, what does mean to "drill out" a screw? In this case the screw is attached to the internal 2.5 inch hard disk so physical actions on the screw may break the hard disk. In my case at least, the disk is still functional.

Perhaps I didn't stress just how small the screw in question was, it was smaller than those typically found in the case of a laptop computer, perhaps half the size. I'm sorry I didn't take a picture when I had the machine.

Someone suggested an ice pack to shrink the screw as it cools, but I've got to assume it will also shrink the surrounding area of the hard drive caddy. Not to mention water and/or moisture on a hard disk has got to be a bad thing.

As for buying a new hard disk caddy, in the case of the Toshiba laptop, the company did have them for sale but the cost was so high that it didn't pay to invest that much money in an old machine. I didn't investigate it for the Dell being pessimistic that they'd stock parts for a 6 or 7 year old machine.

At some point when any computer gets old, the cost of maintaining it, both in terms of time and money, is more than the machine is worth. It's a difficult call. In this case, a new hard disk was roughly $70 and the time and effort on my part should have been minimal, so it was an easy decision. But, once the upgrade was problematical, at what point do you stop throwing good money (and time) after bad?

Finally, I can't stress enough the importance of making a full disk image backup before attempting any type of activity on a hard disk.

Michael Horowitz
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by Phillep_H January 14, 2008 5:04 PM PST
Size the drill right and you can grind off the head, leaving a bit of shank to grab with pliers after you remove whatever the head is holding down. Either twist the bolt out or twist it off, no biggy. I would not bother trying to drill down into such small bolts. I could not do it without a precision drill press, anyhow.

Several other posters suggesting getting a used sled from e-bay, not getting a new one. Why spend a bunch of money on an old clunker?
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by ruminator January 15, 2008 9:12 AM PST
Geesus h. kiryst...this isn't defensive computing, it's PC = paranoid computing. 15 responses tell you the tiny screw shouldn't have screwed you, you're just plain screwy!

Here's an alternative I've tried only as a last resort. Dab some WD-40 on a Q-tip--make it fairly wet. Swath the screw and area around screw with it. No screw is airtight; no matter how tight, some WD-40 will seep down. Tap lightly on screw to try to loosen it (but not damage HD). Then, try the different techniques described above. The oiling should help. BTW do you know what WD-40 is?
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by RicABlair January 15, 2008 10:02 AM PST
Hi MIke,

FYI, a screw "in the HD" is held in by the holder (or whatever you call the thingy with the grooves). Doing something like drilling on the head of the screw should not effect the holder or the grooves. Trying to pull the screw out with it in the holder will be a problem, as the holder is attached to the HD.

RAB
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About Defensive Computing

Michael Horowitz is an independent computer consultant and the author of several classes on Defensive Computing. He views Defensive Computing as taking steps, when things are running well, to avoid or minimize the inevitable problems down the road. It's about educating yourself to the level where you can make your own intelligent decisions about keeping your computers and data happy and healthy. If you depend on computers, yet are on your own, without an IT department or nearby nerd, this blog's for you. His personal web site is michaelhorowitz.com.

He is a member of the CNET Blog Network and is not an employee of CNET.

Disclosure.

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